1 | High pressure test
The new pressure test device combines three test methods in one electronic device. General test rules" individual selectable acc. requirements from the customer - The requirement from Deutsche Telekom acc. "ZTV-TKNETZ 40" - The low-pressure test acc. EN 1610:2015 as well as worksheet DWA-A-139:2009

The high-pressure test is presently the most frequent test method in the range of pressure tests for protective ducts. This test method will be performed at thick-walled protective ducts and subducts (micro ducts). With regards to the protective ducts, ducts with OD 50/40/32 mm are most frequently used application. For subducts a wider range of ducts can be tested from 7x1,5 until 20x2,5 mm.

The high-pressure test distinguish between two different targets:
  • Verification of optimal blowing-in performance, which is guaranteed only by a pressure-tight duct system (short-term target)
  • Assurance of pressure-tight duct, the joints and connectors against water intrusion and the subsequent intrusion of soiling with sand. This results in incrustations, which causes problems during the blowing-in process and possibly later at blowing-out of cables (long-term target)
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CodeTypeExplanation kg
231700 High pressureSee the following devices 0,00
2 | High and low air pressure testing devices
The DPG 17U Universal pressure test device for test of cable ducts with regards to protective ducts and subducts working in the range of 0...7 bar. The operation is made by a 7" colour-graphic-touch display. The new device support the user through a simple and menu-driven operation. With the help of a matrix (table) three different test methods can be selected. Those are "General test rules" individual selectable acc. requirements from the customer, the requirement from Deutsche Telekom acc. "ZTV-TKNETZ 40" and the low-pressure test acc. "EN 1610:2015". This results in a maximum support for the user.

The result of the pressure test is summarized in a clear test protocol with three core areas. The test protocol will be stored on the device and can be loaded by a USB-interface to a customary PC.
The left shown 1. protocol shows a passed test "Test criteria fulfilled"
The left shown 2. protocol shows a failed test "Test criteria not fulfilled"
  • Upper area: General data like: Contracting company with name of operator, construction site, duct, temperature, times, measurement data with calibration status
  • Middle area: Result of the pressure test through colour-marked message: "Test criteria fulfilled" or "Test criteria not fulfilled"
  • Lower area: Graph with the two phases settling time and main test
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CodeTypeDesignation Press. Application kg
231740 DPG 17UUniversal pressure test device 0-7 bar Cable conduits 6,40
3 | High air pressure testing NE2 and NE3
Pressure test distribution units for high-pressure tests of 1 duct acc. network level NE2 and NE3.

This test method will be performed at thick-walled protective ducts and subducts (micro ducts). With regards to the protective ducts the 50x4,6 duct is the most frequently used application. For subducts a wider range of ducts can be tested from 7x1,5 until 20x2,5 mm. For the connection of the ducts the right accessories have to be used to perform the test.

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CodeTypeDesignation Connections Press. kg
23163007 DPV 1Air distribution 1 0-10 bar 11,30
4 | High air pressure testing NE2 and NE3
Pressure test distribution units for high-pressure tests of 1-4 ducts acc. network level NE2 and NE3.

This test method will be performed at thick-walled protective ducts and subducts (micro ducts). With regards to the protective ducts the 50x4,6 duct is the most frequently used application. For subducts a wider range of ducts can be tested from 7x1,5 until 20x2,5 mm. For the connection of the ducts the right accessories have to be used to perform the test.

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CodeTypeDesignation Connections Press. kg
2316293 DPV 4Air distribution 4 0-10 bar 36,00
5 | High air pressure testing NE3
Pressure test distribution units for high-pressure tests of 1-12 ducts acc. network level NE2 and NE3.

This test method will be performed at thick-walled protective ducts and subducts (micro ducts). With regards to the protective ducts the 50x4,6 duct is the most frequently used application. For subducts a wider range of ducts can be tested from 7x1,5 until 20x2,5 mm. For the connection of the ducts the right accessories have to be used to perform the test.

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CodeTypeDesignation Connections Press. kg
231680 DPV 12Air distribution 12 0-7 bar 52,00
6 | Reducing coupling for high pressure test
Reducing coupling D 10-7, with duct 10x2/100, for D-OD 7 mm, for coupling subduct OD 7 mm with pressure test distribution units DPV 12, necessary to order 275750 DAK 10.

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CodeTypeD-OD Press. kg
231686 AKR 077 mm 0-7 bar 0,02
7 | Air connectors for calibration sets
Air connectors for subduct calibration sets and for high pressure test units.

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CodeTypeD-OD Press. kg
275750 DAK 1010 mm 0-7 bar 0,39
275752 DAK 1212 mm 0-7 bar 0,41
275754 DAK 1414 mm 0-7 bar 0,40
275756 DAK 1616 mm 0-7 bar 0,40
8 | Conduit plug for duct-OD
Conduit plug for fixing on duct-OD with hose safety coupling applicable for duct calibration, duct pressure tests, duct cleaning etc.

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CodeTypeD-OD Press. kg
2316512 KRA 2020 mm 0-7 bar 0,40
23165140 KRA 2525 mm 0-7 bar 0,46
9 | Connection coupling
Connection coupling for subducts, made of steel, plug-in type, for distribution device DPV 12

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CodeTypeFor subduct To device Max. Press. kg
231690 AKS 10D 10 mm DPV 12 0-7 bar 0,13
231691 AKS 12D 12 mm DPV 13 0-7 bar 0,13
231692 AKS 14D 14 mm DPV 14 0-7 bar 0,14
231693 AKS 16D 16 mm DPV 15 0-7 bar 0,15
231694 AKS 20D 20 mm DPV 16 0-7 bar 0,21
10 | Duct plug
Duct plug of plastic , 0-7 bar, for subducts D 7-20 mm

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CodeTypeFor subduct Max. Press. kg
272556 ESM 07D 7 mm 0-7 bar 0,01
272560 ESM 10D 10 mm 0-7 bar 0,01
272562 ESM 12D 12 mm 0-7 bar 0,02
272564 ESM 14D 14 mm 0-7 bar 0,03
272568 ESM 16D 16 mm 0-7 bar 0,02
272572 ESM 20D 20 mm 0-7 bar 0,02
11 | Test manometer for conduits
Testing manometer 10 bar, as end section of cable conduits, for high pressure tests, with safety coupling 42 mm. For air distribution devices DPV 1 + DPV 4. Max. air pressure 7 bar. To apply with conduit plugs KRA 20-110.

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CodeTypeFor Together with Max. Press. kg
231633 PMK 10DPV 1+DPV 4 KRA 20-110 0-7 bar 0,70
12 | Test manometer for subducts
Testing manometer 10 bar, as end section of subducts for high pressure tests, with safety coupling NW 7,4. For air distribution devices DPV 12. Max. air pressure 7 bar. To apply with conduit plugs AKS 10-20.

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CodeTypeFor Together with Max. Press. kg
231696 PME 10DPV 12 AKS 10-20 0-7 bar 0,41
13 | Case for accessory
Case for accessory of high pressure test devices, without parts, with 12 shelves as following:
  • 10 cases each 132x82x105 mm
  • 1 case of 168x131x105 mm
  • 1 case of 286x168x105 mm
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CodeTypeDimension kg
231698 KZD 6040600x400x155 mm 4,35
14 | Subduct calibration sets
The calibration sets MKV 0810 and MKV 1116 in conjunction with the accessory micro- transmitter SKS 6 (code-no. 231941) are destined for the calibration of subducts with an internal diameter 8,0 to 16,0 mm. The calibration can be done for single subducts as well as for multi subducts. By the calibration defects or blockages on the subducts can be detected in advance thus a good blowing-in performance can be achieved.
 
The MKV 0810 set contains two calibres with different diameters for the calibration of subducts with internal diameter 8,0 or 9,8-10,0 mm. The MKV 1116 set contains three different calibres for testing subducts of ID 11,4-16,0 mm. The calibres are easily screwed onto the micro-transmitter and blown through the subducts by air-pressure. The set also contains all essential connectors, reducing nipples as well as a catcher for the micro-transmitter. The catcher has to be used in order to avoid damages to the micro-transmitter. The air-pressure for the calibration has to be limited to max. 4 bars for MKV 0810 and to max. 2 bars for MKV 1116. By applying a higher pressure the micro-transmitter might be damaged by hitting duct blockages or by hard crashing into the catcher at the very end. The set contains the following parts:
  • MKV 0810 with: each 3 calibre D 6,8 for ID 8,0 / 3 calibre D 8,5 for ID 9,8-10
  • MKV 1116 with: each 3 calibre D 9,5 / ID 11,4-12 / 3 calibre D 11,0 / ID 15-16 / 3 calibre D 12,5 / ID 15-16.
  • 6 washers to each calibre
  • 5 sponges for each calibre. 1 general catcher and different connectors and duct-reducers
  • Depending on the duct diameters different air connectors are necessary, see the following tables.
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CodeTypeDevice Subduct-ID Case kg
231950 MKV 0810Calibration set 8-10 180x140x80 1,43
231952 MKV 1116Calibration set 11,4-16 442x357x151 5,00
231941 SKS 06Micro transmitter D 6,5x84 --- 0,17
231943 BAT 06Set of batteries 10 each --- 0,04
15 | Calibration Set for Subducts 10/06
The calibration set MKK 0606 in conjunction with the micro transmitter SKS 04 is foreseen to calibrate subducts with inner diameter D 6.0 mm only. The calibration can be performed for single subducts as well as for multi subducts in buried and protective pipe installed versions. This new calibration set supports the blowing-in of mini- and micro cables on a completely new level since the quality of a sub duct installation can be checked in general.

The set comprises of 3 calibres with protection sponge having a diameter of 4.8 mm, a collecting device for the pipe end, a spare battery cover and 2 spare batteries.
 
The calibre will be simply unscrewed on the micro transmitter and with the sponge ahead blown-into the pipes using compressed air. The micro transmitter is a precision engineered measuring device, which has to be handled in the civil engineering with special care. Never operate the transmitter without protection sponge, bumper and collecting device fixed at the end of the pipe. Attentions should be paid to max. possible bending radius and air injection pressure - too high air pressure can cause damages on the calibration set.

During backward blowing the enclosed collecting device has to be used or at least a sufficient padding of another collecting device shall be implemented.
  • Calibration set MKK 0606 including 3 calibres D 4,8 for ID 6,0 mm
  • 20 sponges and collecting device at the pipe end for collection of the calibre
  • 1 Micro Transmitter SKS 04, detection frequency 33 kHz, sensitivity in earth max. 2,0 m
  • Max. injection pressure 5 bar, 4 bar is sufficient for horizontal routes
  • Min. bending radius for subducts 175 mm, smaller radius cause unavoidable a blockage
  • Batteries of the larger micro transmitter SKS 06 are used
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CodeTypeDevice Subduct-ID Case kg
231930 MKK 0606Calibration set 6,0 180x140x80 1,00
231943 BAT 06Set of batteries 10 pcs. -- 0,04
16 | Cable conduit saw
This cable conduit saw SRS 6.1 is a further development of the proven SRS 6. The saw is suitable for cutting occupied and unoccupied cable conduits without damaging internal cables or subducts. The saw is suitable for conduits at an outer diameter of 32-150 mm and at a max. wall thickness up to 6 mm. The saw can precisely cut lengthwise and crosswise and can also precisely cut windows into the cable conduit. Especially for long cuts on the cable conduits which are necessary for cable line redirections the great benefits of this saw pay off. The cutting depth can be precisely adjusted to a tense of a millimetre by an adjustment mechanism thus the cables inside the cable conduit are well-protected. The cutting depth has always to be set 0,2 mm less than the conduits wall thickness. The remaining very thin plastic membrane will be removed by a lifter tool thus the cable is also protected during this final step.
 
The conduit guiding plates allow a high safety at work as well as accurate cuts. The guiding plates are available for the below mentioned conduit-diameters. The cordless saw is handy and small in order to be fit for application also in narrow working conditions its weight is below 2 kg. Included in delivery are the following parts:
  • Accu-saw with high-quality blade hard metal equipped and 3 accus with 1 charger
  • Precise pre-adjustment of the cutting depth, 1/10 mm accurate sliding calliper.
  • Lifter for the window-cutting rest
  • Packed and delivered in robust box, 445x355x255, weight app. 6,5 kg
  • Only approx. 1,9 kg of weight for comfortable application
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CodeTypeDevice For D-OD kg
273212 SRS 6.1Saw as above 32-150 6,50
273228 RFP 32Guide plate 32 0,35
273230 RFP 40Guide plate 40 0,32
273232 RFP 50Guide plate 50 0,26
273234 RFP 63Guide plate 63 0,26
273237 RFP 64+Guide plate 64-150 0,20
273222 ESB 6Spare blade --- 0,03
17 | Detection of multi ducts with average duct in the centre
Multi ducts can be detected in short distances through the average duct of dia. 12x2,0 or 14x2,0 mm laying in the centre. The micro transmitter SKS 06 of diam. 6,4 mm is screwed on the M5 thread of the mini-rod diam. 3 mm. The obtainable pushing length depends on the local condition but is limited anyway by the max. length of the mini rod of 50 m. Using lubricant relieves pushing and pulling back the transmitter. Detection depth in the ground is max. 2 m. The yellow or red mini rod can be used for inserting the micro transmitter.

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CodeTypeDevice Subduct-ID kg
231941 SKS 06Micro transmitter from 8 0,17
231943 BAT 06Battery set --- 0,04
18 | Air distributer for sub ducts
Air distributer device for 8 sub ducts

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CodeTypeSubducts D-OD kg
275629 DVA 108 10 2,44
275631 DVA 128 12 2,80
19 | Spiral air hose for sub ducts
Spiral air hose with coupling for air filling of sub ducts

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CodeTypeD-OD kg
275633 SPS 127-14 0,75
20 | Air distributer for subducts
Air distributer for subducts, existing of alu-distributer, manometer, plug-in coupling and ball valve with release valve.

If you want connect sub ducts Ø 12 mm with VKM 10S, you need in addition the reduction coupling RSM 12/10. This can also be used for VKM 12S for connecting sub ducts Ø 10 mm.
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CodeTypeD-OD kg
275620 VKM 10S10 0,46
275625 VKM 12S12 0,48
272522 RSM 12/10Reduction 12/10 or 10/12 0,03
21 | Air connector for sub-ducts
Air connector for blowing up single sub ducts .

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CodeTypeD-OD kg
275610 DAS 42K7-14 0,44
22 | Plug and pulling head
Plug, blowing and pulling head of aluminium for subducts

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CodeTypeFor D-D Set of Size kg
2739904 SDV 07077x0,75 10 D 7,2x44 0,51
2739908 SDV 07157x1,50 10 D 7,2x40 0,03
2739912 SDV 101010x1,00 10 D 10,2x50 0,22
2739914 SDV 121112x1,10 5 D 12,2x50 0,06
2739922 SDV 141314x1,30 5 D 14,2x50 0,08
2739928 SDV 162016x20 5 D 16,2x56 0,21
23 | Air regulator valves for sub-ducts
Air regulator valves with tripod and 5 m exit hose. Entry hose as accessory. An important regulator for calibration and pressure tests of cable conduits and to pressure of subducts prior blowing in conduits.

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CodeTypePress. Hose kg
23163016 DLR 160-16 bar Exit 5 m 11,30
231655 KFS 5/10-16 bar Entry 5 m accessory 2,20
24 | Duct coupling and plug for testing subducts
Duct coupling and plug for testing subducts

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CodeTypeArticle D-ID Press. kg
275635 AKM 10Coupling 10x1,0 6 bar 0,05
275636 AKM 12Coupling 12x1,0 + 1,1 6 bar 0,10
275645 VST 10Plug 10x1,0 6 bar 0,07
275646 VST 12Plug 12x1,0 + 1,1 6 bar 0,13
25 | Detector for micro transmitter in subducts
Detector with 8 batteries, without transmitter. For precise localisation of non-metallic conduits, and to find blockages with the conduit rods yellow or red D 3,0 mm. The following configuration is possible:
  • For detecting blocked calibre in cable conduits or in subducts
  • Yellow conduit rod with screwed on duct transmitter RD 18 for spot detection
  • Red conduit rod with screwed on duct transmitter RD 18 for spot detection
  • Red conduit rod to transmitted by CAT SEN4, for line detection.
  • Red ORS with CAT SEN4 and screwed on transmitter RD 18 for line and spot detection.
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CodeTypeFrequency Transmitter L/W/H mm kg
231611 CAT4+33 kHz, without 255/70/725 2,20
26 | Air connector for calibration sets
Air connector for subduct calibration sets.

Included in MicroJet PRM 196 and in Minijet P 02.
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CodeTypeD-OD Press. kg
275766 DAM 1010 0-7 bar 0,08
27 | Air connectors for calibration sets
Air connectors for subduct calibration sets and for high pressure test units.

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CodeTypeD-OD Press. kg
275750 DAK 1010 mm 0-7 bar 0,39
275752 DAK 1212 mm 0-7 bar 0,41
275754 DAK 1414 mm 0-7 bar 0,40
275756 DAK 1616 mm 0-7 bar 0,40
28 | Subduct-plugs of metal
Subduct-plugs of metal with plug-in coupling, for max. pressure 6 bars

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CodeTypeD-OD Press. kg
275770 DEM 1010 0-7 bar 0,07
275771 DEM 1212 0-7 bar 0,13
275772 DEM 1414 0-7 bar 0,20
275773 DEM 1616 0-7 bar 0,15
29 | Conduit plug for duct-OD
Conduit plug for fixing on duct-OD with hose safety coupling applicable for duct calibration, duct pressure tests, duct cleaning etc.

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CodeTypeD-OD Press. kg
2316512 KRA 2020 mm 0-7 bar 0,40
23165140 KRA 2525 mm 0-7 bar 0,46
30 | Sealing plug
Conduit sealing plug applicable for duct pressure tests.

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CodeTypeD-OD Press. kg
273569 ENSA 2020 0-7 bar 0,07
31 | Air regulator for calibration sets
Air regulator with manometer for subduct calibration set.

Included in MicroJet PRM 196
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CodeTypeAdjustable kg
275744 DMM 160-16 bar 1,43
32 | Air regulator for calibration sets
Air regulator with manometer for subduct calibration set.

With safety couplings for air pressure hoses.
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CodeTypeAdjustable kg
275724 DMP 160-16 bar 1,90
33 | Conduit cutters
Conduit cutters for plain cuts.

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CodeTypeD-OD Length kg
273171 MRS 43to 42 215 0,45
273172 MRS 50to 50 265 0,60
273173 MRS 63to 63 285 0,70
273174 MRS 75to 75 485 1,60
34 | Burring tools
Burring tools for in- and outside of plastic conduits.

Paring knife MSM 40, for separating multiple conduits.
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CodeTypeD-OD Burring Mat. kg
273190 MRE 6328-63 only extern Poly. 0,20
273180 MRE 5028-50 ext. /intern Alu 0,43
273200 MSM 40Paring knife --- Steel 0,50
35 | Conduit and cable slitter
Conduit slitter for lengthwise and circumferential slitting of plastic conduits and cable covers. Complete reinforced steel version. In case 195x75x45 mm.

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CodeTypeTo wall thickn. L/W/H mm kg
255905 KMS 66 195x75x45 0,35
255910 ERM 6Spare knife --- 0,03
36 | Sub duct slitter
Sub duct slitter for lengthwise slitting. Supplied with a protecting cap.

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CodeTypeSubduct occup. Subduct empty Wall L/W/H mm kg
255942 MLS 20from D 10x1,00 from 8x2,00 to 2,00 125x50x30 0,07
37 | Sub duct slitter
Sub duct slitter for lengthwise slitting and circumferential slitting of plastic conduits and cable covers. Cutter for empty and occupied subducts and dismantler for multiducts. Special thin and grinded turning guide shoe blade. Special shape of handle reduces danger of injury. Incl. 2 spare turning blades, e.g. 4 single blades.

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CodeTypeSubduct occup. Subduct empty Wall L/W/H mm kg
255950 MLS 22from D 7x1,50 from 5x0,75 to 2,00 150x100x27 0,70
255955 MLE 22Spare knife for LMS 22 0,02
38 | Duct cutter
Duct cutter for occupied or empty subducts.

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CodeTypeD-OD For ducts kg
272400 SDC 03143-14 occupied + empty 0,02
39 | Duct cutting tongs
Duct cutting tongs, only for use with empty subducts.

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CodeTypeD-OD For ducts kg
272410 RSK 02142-14 only for empty ducts 0,10
0931240272 EM 14-- 5 spare blades for RSK 0214 0,03
272414 RSK 05255-25 only for empty ducts 0,28
0931240302 EM 25-- 5 spare blades for RSK 0525 0,02
40 | Burring tool
Burring tool for in- and outside of plastic conduits. Of lightweight aluminium

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CodeTypeD-OD Dimension kg
273175 MRE 263-26 D 36x90 0,39
41 | Lubricant for FOC
Jettinglube lubricant for blowing-in fibre optic cables. Excellent lubricating effect. Adheres to the duct wall and leaves the cable nearly dry, an advantage for over blowing and working in cascades with further blowing machines. Consumption approx. 0,5 l per 1000 m at duct-ID 40 mm. For other duct-ID analogue

For lubrication unique and ultimate classification, Water pollution class - non-hazardous, acc. to VCI-Conception. Safety data sheets are available.
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CodeTypePack. drums kg
234960 CJL 10321 bottle 0,95 l 1,00
234965 CJL 103212 bottles 0,95 l 12,00
234970 CJL 3784 bottles 3,80 l 16,00
42 | Lubricant liquid
Cable lubricant Softenol, liquid, for blowing-in and for pulling-in fibre optic cables.

For lubrication unique and ultimate classification, Water pollution class - non-hazardous, acc. to VCI-Conception. Safety data sheets are available.
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CodeTypePack. drums kg
235800 SOF 051 canister 5 l 5,60
235810 SOF 101 canister 10 l 11,00
235830 SOF 251 canister 25 l 26,50
235890 SOF 1901 barrel 190 l 200,00
43 | Duct cleaning sponge
Sponge for duct cleaning and pre-lubricating prior to cable blowing

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CodeTypeD-OD D-ID Cellular Qty. kg
275408 RSM 2832 28 D 45x90 1 pcs. 0,01
275410 RSM 3540 35 D 55x90 1 pcs. 0,01
275412 RSM 4050 40 D 65x90 1 pcs. 0,01
275414 RSM 5163 51 D 78x90 1 pcs. 0,02
44 | Conduit plug for duct-OD
Conduit plug for fixing on duct-OD with hose safety coupling applicable for duct calibration, duct pressure tests, duct cleaning etc.

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CodeTypeD-OD Press. kg
23165140 KRA 2525 mm 0-7 bar 0,46
45 | Connection coupling
Connection coupling for subducts, made of steel, plug-in type, for distribution device DPV 12

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CodeTypeFor subduct To device Max. Press. kg
231690 AKS 10D 10 mm DPV 12 0-7 bar 0,13
231691 AKS 12D 12 mm DPV 13 0-7 bar 0,13
231692 AKS 14D 14 mm DPV 14 0-7 bar 0,14
231693 AKS 16D 16 mm DPV 15 0-7 bar 0,15
231694 AKS 20D 20 mm DPV 16 0-7 bar 0,21
46 | Duct plug
Duct plug of plastic , 0-7 bar, for subducts D 7-20 mm

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CodeTypeFor subduct Max. Press. kg
272556 ESM 07D 7 mm 0-7 bar 0,01
272560 ESM 10D 10 mm 0-7 bar 0,01
272562 ESM 12D 12 mm 0-7 bar 0,02
272564 ESM 14D 14 mm 0-7 bar 0,03
272568 ESM 16D 16 mm 0-7 bar 0,02
272572 ESM 20D 20 mm 0-7 bar 0,02